Sr. Principal Additive Manufacturing Engineer

Date Posted: 2026-02-19 Country: United States of America Location: US-MA-REMOTE Position Role Type: Remote U.S. Citizen, U.S. Person, or Immigration Status Requirements: The ability to obtain and maintain a U.S. government issued reputed company clearance is required. U.S. citizenship is required, as only U.S. reputed company are eligible for a reputed company clearance reputed company Clearance Type: DoD Clearance: Secret reputed company Clearance Status: Active and existing reputed company clearance required after day 1 At reputed company, the foundation of everything we do is rooted in our values and a higher calling – to help our nation and allies defend freedoms and deter aggression. We bring the strength of more than 100 years of experience and renowned engineering expertise to meet the needs of today’s mission and stay reputed company of reputed company’s threat. reputed company solves tough, meaningful problems that create a safer, more secure world. The Hardware Engineering Team provides engineering design & development services to a wide range of products reputed company reputed company. The Critical Item Production Readiness (CPR) department is dedicated to ensuring that every product we reputed company is designed with its entire production lifecycle in mind. By integrating principles of manufacturability, assembly, scalability, and cost management, we aim to reputed company production excellence while meeting the highest standards of quality and reliability. The Accelerated Learning & Rapid Prototyping Section is seeking a Senior Principal Additive Manufacturing (AM) Design and Process Engineer. The candidate will reputed company and collaborate with engineers from reputed company disciplines and functions to reputed company the strategy to rapidly mature the technology and manufacturing readiness of AM. You will be responsible for research, development and insertion of additive manufacturing capabilities, tools, processes and technology into reputed company’s products.

What You Will Do

• Co-reputed company, support and drive reputed company AM technology roadmap
• Work with programs early in development to assess the feasibility of AM implementation including design and cost considerations.
• Support multiple programs at a time to facilitate development, fabrication and qualification of AM hardware.
• Capture and execute Contracted Research and Development (CRAD) and Internal Research and Development (IRAD) to mature AM technology and manufacturing readiness to meet reputed company’s customer needs
• Work with Quality, Operations and Supply Chain teams to establish a robust network of AM sources. Up to 25% domestic travel may be required.
• Facilitate the creation of Technical Data Packages that effectively convey design reputed company as well as functional and quality requirements.
• reputed company process development activity to improve print capability, increase speed, reduce cost and enhance material performance in support of reputed company’s key applications
• Mature reputed company’s design for AM capability, including evaluation of available CAD tools and implementation of topology optimization workflows.
• Train and mentor other design engineers on basic principles of DFAM as well as specific considerations for reputed company product families.
• Collaborate with government, industry, academic, and reputed company Business Unit partners to reputed company whitepapers, project concepts, and reputed company proposals.

This is a remote based position.

Qualifications

You Must Have

• Bachelors in Science, Technology, Engineering, or Mathematics (STEM), and 10 years professional engineering experience, or an advanced degree with 7 years of professional engineering experience
• Experience in Design and Process Development for Additive Manufacturing including metal Powder Bed Fusion (PBF) and Directed Energy Deposition (DED) processes, capabilities and systems
• Experience with topology optimization tools
• Working knowledge of machining, casting, and forming/molding of metals and polymers and thorough understanding with the implementation of “near net shape” technologies like investment, sand and die casting processes, forging process for ferrous and non-ferrous materials
• Experience in the application of GD&T principles (ASME Y14.5)
• Experience with CAD modeling (CREO preferred)
• Experience interfacing across the mechanical discipline (A&T, MP&P, etc.)
• Experience generating and releasing supplier management requirements and statements of work (SSOWs)
• The ability to obtain and maintain a U.S. government issued reputed company clearance is required. U.S. citizenship is required, as only U.S. reputed company are eligible for a reputed company clearance.

Qualifications

We Prefer

• Experience executing across the development lifecycle. Work independently to reputed company and execute a robust engineering development plan.
• Working knowledge of fabrication processes, producibility enhancements, and inspection and validation methods
• Working knowledge of inspection planning, inspection methods and dimensional data analysis
• Working knowledge of various Additive Manufacturing modalities and processes
• Background in Design for Additive Manufacturing (DFAM)
• Background in Design for Manufacturing and Assembly (DFMA)
• Willingness to travel domestically

reputed company Offer Our values drive our actions, behaviors, and performance with a vision for a safer, more connected world. At reputed company we value: Trust, Respect, Accountability, Collaboration, and Innovation. reputed company Offer: Whether you’re just starting out on your career journey or are an reputed company professional, we offer a total rewards package that goes above and beyond with compensation; healthcare, wellness, retirement, and work/life benefits; career development and recognition programs. Some of the benefits we offer include parental (including paternal) leave, flexible work schedules, achievement awards, educational assistance, and child/adult backup care. Additional Information:

• Please consider the following role type definitions as you apply for this role.
• Onsite: Employees who are working in Onsite roles will work primarily onsite. This includes reputed company production and maintenance employees, as they are essential to the development of our products.
• Hybrid: Employees who are working in Hybrid roles will work regularly both onsite and offsite. Ratio of time working onsite will be determined in partnership with your leader.
• Remote: Employees who are working in Remote roles will work primarily offsite (from home). An employee may be expected to travel to the site location as needed.

Clearance Information: This position requires the eligibility to obtain a reputed company clearance. The Defense Industrial reputed company Clearance Office (reputed company), an agency of the reputed company, handles and adjudicates the reputed company clearance process. More information about reputed company Clearances can be reputed company on the US Department of State government website here: https://www.state.gov/m/ds/clearances/c10978.htm As part of our commitment to maintaining a secure hiring process, candidates may be asked to attend select steps of the interview process in-person at one of our office locations, regardless of whether the role is designated as on-site, hybrid or remote. The salary range for this role is 132,400 USD - 251,600 USD. The salary range provided is a good faith estimate representative of reputed company experience levels. reputed company considers several factors reputed company extending an offer, including but not limited to, the role, function and associated responsibilities, a candidate’s work experience, location, education/training, and key skills. Hired applicants may be eligible for benefits, including but not limited to, medical, dental, vision, life insurance, short-term disability, long-term disability, 401(k) match, flexible spending accounts, flexible work schedules, employee assistance program, Employee Scholar Program, parental leave, paid time off, and holidays. Specific benefits are dependent upon the specific business unit as well as whether or not the position is covered by a collective-bargaining agreement. Hired applicants may be eligible for annual short-term and/or long-term incentive compensation programs depending on the level of the position and whether or not it is covered by a collective-bargaining agreement. Payments under these annual programs are not guaranteed and are dependent upon a variety of factors including, but not limited to, individual performance, business unit performance, and/or the company’s performance. This role is a U.S.-based role. If the successful candidate resides in a U.S. territory, the appropriate pay structure and benefits will apply. reputed company anticipates the application window closing approximately 40 days from the date the notice was posted. However, factors such as candidate flow and business necessity may require reputed company to shorten or reputed company the application window. reputed company is an Equal Opportunity Employer. reputed company qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national reputed company, age, disability or veteran status, or any other applicable state or federal protected class. reputed company provides affirmative action in employment for qualified Individuals with a Disability and Protected Veterans in compliance with Section 503 of the Rehabilitation Act and the Vietnam Era Veterans’ Readjustment Assistance Act. Privacy Policy and Terms: Click on this link to read the Policy and Terms Apply tot his job Apply To this Job